Sunday, 15 August 2021
Monday, 9 August 2021
4 Best Ever Pump Maintenance Tips
Pump Servicing, pump maintenance, pump repairs, fire pumps, hydrant pumps, what’s in a name?
Pumps, no matter which sector or application they’re used in, must be maintained to keep them from breakdowns.
Most pumps, if maintained, can last a very long time. However, because they’re subject to such varied or harsh conditions, it’s not uncommon to see pump damage occur. Repair is sometimes necessary and you can expect it to be done several times over the course of several years. The good news is you can protect your investment through regular pump maintenance.
Depending on the application, say fire protection in the form of fire pumps, fire booster pumps, hydrant pumps and fire sprinkler pumping systems, for instance, there are standards (AS1851) and (AS 2941) that must be complied with in order to provide the necessary protection needed.
Pump maintenance entails a number of procedures, most of them simple yet important, that must be performed before and after use. Depending on how often and how much they’re used, full service maintenance will need to be undertaken.
Pump Inspection, repair and replacement should only be carried out by licenced servicing company. But there are some simple checks you can do to save disruptive down time and thousands of dollars in pump replacement or repairs.
- Check pump for noisy bearings and cavitation.
- Check for unusual vibration.
- If applicable, check bearing oil for water and discoloration.
- Feel all bearings for temperature.
- Inspect bearings and oil rings through filling ports, if
- Check oil leaks at the gaskets and flanges
Since some pumps are used in environments where poor performance could pose a risk, it’s absolutely necessary that any pump work is performed by experts.
Calibration: Periodic calibration to ensure that flow rate is according to specifications is one of the to-do’s in maintenance. Failure to do so can result in pump performance being adversely affected and may even lead to accidents. Keeping track of any changes in the pumping system’s performance also aids in making sure pumps work properly.
Checking pump drive system: Pumps driven by motors, either diesel or electrical power, are prone to changing with the temperature. So, cold days will see pump function drop because the depending on the fluid being pumped and if diesel driven the viscosity of the fuel. The same applies to high temperature. Required adjustments, therefore, must be made prior to powering up the system and observing the pump monitoring system and checking the connections and pipework for cracks, leaks and breaks should also be carried out.
Checking the fittings: Daily inspection or prior to use of parts which include mounting feet, nuts, bolts, gaskets, flanges and similar hardware throughout out the system for damage or malfunction. Battery cables, wiring, fans and belts should be inspected too.
Checking the suction and discharge hoses or pipes: Since all fluids to be removed is done through hoses and/or pipework, doing regular checks on them prior to use and while in use is necessary. Some hoses and pipelines will need to comply to various standards and guidelines relating to their use and testing, but generally should be inspected to suit the conditions of use. Clamps and fastener points should also be checked.
There are many, many types of pumps. It’s a long list. Each industry has need for specific models and together, they cover a vast range. Maintenance requirements are therefore, different, so what’s meant for a gear pump, for example, may not be suitable for a syringe pump.
Since the maintenance requirements for various types of pumps vary, leaving the work to maintenance experts can mean cost-effectiveness and less room for error.
At Complete Fire and Pumps we have a team of dedicated experts with full servicing capabilities on-site, or off, with our fully equiped service vehicles and state of the art pump service centre. To ensure your pumping system remains online and performing at optimum capacity, contact us today!
Alex
Grundfos Pumps Service and Repairs
Grundfos are one of the best known designers and manufacturers of water pumps in the western world, the business is now one of the world’s largest water pump companies having enjoyed over half a century of steady growth since their formation in 1945 in the Danish city of Bjerringbro by Poul Due Jensen. With an impressive history of manufacturer and design coupled with a potential for more success in the future through the advancement of state-of-the-art technology and the opening up of new markets in emerging countries it appears there is no stopping them.
Grundfos pumps are to be found in sewage and water waste which includes drainage. They are also used in cooling and air-conditioning systems. Submersible pumps, jet pumps multistage centrifugal pumps and compact systems for water supply in homes, gardens and hobby applications. Where hygiene and flexibility are really important, the pump comes into its own.
They are made from high quality materials to meet some of the world’s strictest hygiene standards, but their true distinguishing features are their flexibility. These pumps can be adapted to suit any task, where, reliable hygienic pumping is required. Here are just some examples, as you will see pumps are needed in every area and walk of life. Pharmaceuticals: pure water systems, biotechnology, Infusion, nutrient and alcohol infusions, filling and bottling systems. Personal Care: pure water, lotions, perfumes. Food and Beverage: beer, breweries, dairies, soft drink mixing, yeast processes. Other includes: cleaning solutions, water treatment, semi-conductor rising, metal surface treatment. Designing pumps for sanitary processes means that strict standards must be observed. These pumps can be used in any and all settings, from domestic to commercial and throughout industry.
Renewable-energy based water systems are suitable for remote locations that are not connected to the electricity supply grid. If you do business in some remote area, Grundfos pumps may be the resource you are looking for. Pressure boosting for the transfer of water, three and four- story buildings need an extra boost for their water supply to circulate correctly.
Agricultural water distribution, intake and treatment
Helps improve farms efficiency with modern electronically controlled drip/ microspray, sprinklers and pivot irrigation pumps, as well boost water pressure with pumps and accessories. The range also contains water disinfection, pH adjustment and reverse osmosis units.
Biofuel
For the treatment and handling of coolants, thermal oils and hot water.
Commercial and domestic building services
Different kind of pumps are required for the full hydraulic functioning of commercial and domestic buildings, includes high-efficiency heating and hot-water systems or APG pumps will treat all wastewater.
Fire protection
From small compact economical designs to high hazard pumps designed to protect industrial properties.
Food
Single and multi-stage, end-suction sanitary pumps
Industrial boilers
commercial air conditioning and heating needs, very reliable and strong pumps designed for applications that require accurate dosing and where high chemical resistance is required.
Industrial Wastewater and Water Treatment
A great variety of multi-stage and single-stage end suction pumps are Grundfos response to industrial wastewater and water treatment.
Machining industry
Includes coolant and condensate pumps, Grundfos offers a virtually limitless range of long-coupled end-suction pumps.
Manufacturing industries
BM booster module pumps or CR/CRE monitors for the monitoring of pump efficiency, cavitation and performance.
Marine, mining and pharmaceutical
Manufactures specific pumps and pumping systems for the marine, mining and pharmaceutical industry.
If you are interested in service or repairs to Grundfos pumps then contact Complete Fire and Pumps, for supply, installation and repair/ services across the whole range of Grundfos’ product line.
Alex
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